For builders · Failed test

Failed your blower door test? Here is the fix.

You got the number back and it is over your target. Before you start tearing back drywall or sending a crew around with caulk guns, here is how a measured seal rescues a failing build, and how to tell if yours is a candidate.

Short answer

If your Okanagan build missed its ACH50 target, an AeroBarrier seal can usually bring it down to the target without opening finished walls, even with the flooring and cabinets in. The blower door runs during the seal, so the leakage reading falls live and we stop when the house hits the number. Your energy advisor then retests. If the miss is caused by large open holes, those get closed by hand first, and we will tell you straight if a seal will not get you there.

First, read the test result properly

Get the full result from your energy advisor, not just pass or fail. Three numbers matter:

  • ACH50: air changes per hour at 50 pascals. This is the airtightness number the Step Code targets are written in.
  • CFM50: the measured airflow at 50 pascals. This is the raw leakage the seal has to remove.
  • Volume: the conditioned volume the test used. ACH50 is CFM50 times 60, divided by volume. On small units a modest CFM50 can produce a high ACH50, which changes what it takes to pass.

With those we can tell you how much leakage has to come out to hit your target, and whether that is a normal seal or a stretch.

When a rescue seal works

  • The miss is diffuse leakage. Most failed tests are not one big hole. They are hundreds of small ones at plates, rim joists, penetrations and drywall edges. That is exactly what the aerosol is built for.
  • Any stage after close-up. Drywall up, taped and primed works. Finished floors and cabinets work too; they get masked first, so the day runs longer.
  • The house can be closed up. Windows and exterior doors in, so it can hold pressure.

When it will not, on its own

  • A large open hole. An unsealed chase, a missing piece of sheathing, an open duct or a fireplace with no damper. Those need hand work first. A seal after that is often what gets you over the line.
  • A number that is wildly off. If the result suggests a structural air barrier failure, we will tell you that instead of selling you a seal.

The honest version: we look at the result and the house first, and if a seal is not the right fix we say so.

How the rescue runs

  1. Send us the energy advisor's result (ACH50, CFM50, volume) and the target step.
  2. We look at the stage and the house, and flag any big holes that need hand sealing first.
  3. We book the seal. On the day we take a baseline reading, seal to the target live, and take a closing reading.
  4. You get an Airtightness Verification Report for your file.
  5. Your energy advisor retests. Their result is the one for your Step Code compliance file.

Caught at mid-construction, a miss is cheap to fix. Caught at the final test, it is expensive. If your build has not had its mid-construction test yet, book the seal around it. See Step Code airtightness.

What a miss costs if you chase it by hand

A crew hunting leaks by hand burns days with no way of knowing they found enough until the retest. Each retest is another energy advisor visit and another wait. The schedule slips, occupancy waits, and on a project still counting on the FortisBC rebate before it ends on February 28, 2027, the rebate is at risk too. A measured seal replaces that loop with one day and a known result. The cost page has a worksheet to run the comparison on your own numbers.

Written by Sebastian Motora, owner-operator. Last reviewed October 8, 2026.

Common questions

Can you fix a failed blower door test after drywall?

Usually, yes. Drywall up, taped and even primed still works; it just takes a little longer than pre-drywall.

What if the flooring and cabinets are already in?

It can still be sealed. Finished floors, cabinets and fixtures get masked before the seal, so the day runs longer and the masking is quoted on top. Send me the result and tell me what is finished, and I will tell you straight whether it is worth doing.

Do I need to tear anything out?

Normally no. The aerosol reaches the leaks from inside the closed house. The exception is a large open hole, which gets closed by hand first.

How quickly can you get there?

Call me with the result. Rescue work gets scheduled as fast as we can fit it, and Kelowna-area jobs are the quickest to book. Further afield we batch trips, so ask.

Who does the retest?

Your energy advisor. We measure during the seal and give you our report, but the compliance test is theirs. We do not sell standalone blower-door testing.

One of my units failed but the others passed. Can you seal just that one?

Yes. Multi-unit buildings can be sealed unit by unit. See multi-family air sealing.

Get a quote

Send us the test result.

Plans, target step, stage and timeline. We price it once we have scoped the job, and you talk to the owner who runs the seal.

Takes 30 seconds. Sebastian replies same day. No spam.